500 KG/H PP PE Film Washing Line

This is our standard 500 KG/H PP PE film washing line.

PE Film Washing Line Diagram

500-kgh-pp-pe-film-washing-line
[click to enlarge diagram]

Machinery List / Specifications / Quotation

Machine Description Specifications Qty (piece) Price (USD) Total (USD)
1. Belt Conveyor w/ Magnetic Drum (model#PS-L-800) 1) belt width: 800㎜
2) belt material: PVC (scrapper height: 50mm, space:500mm)
3) belt thickness: 5mm
4) belt perimeter: 13000mm
3) motor power: 3KW
4) reduction ratio: 1: 30
5) drive roll diameter: φ250㎜
6) belt linear velocity: 0.56m/s
1 $9,000 $9,000
2. Plastic Granulator (model#SWHB1000) 1) main motor power: 75KW
2) cutter head rotary diameter: φ630㎜
3) cutter head width: 960㎜
4) No. of rotating knife: 15pcs
5) No. Of static knife: 4pcs
6) cutter material: SKD11
7) cutter head rotating speed: 462rpm
8) cutter head material: 45 steel
9) screen hole: φ50㎜
10) open feeding hopper/ hydraulic screen way: mechanical type
11) Cover open motor power: 0.75KW
12) Screen change motor power: 0.37KW
1 $25,000 $25,000
3. Air Blower (model#FS) 1) blower power: 5.5KW
2) pipe diameter: φ159㎜
3) pipe material: stainless steel
4) pipe length: 22mm
1 $3,500 $3,500
4. Washing Tank (model#QXC1500) 1)Width inside: 1500㎜
2)Total length: 6000㎜
3)Material: 2.5mm stainless steel
4)Frame material: carbon steel
5)Bottom screw motor: 2.2KW
6)Bottom screw reducer model: NMRV130-60-B3.20
7)Discharge material screw motor: 4KW
8)Discharge material reducer model: NMRV130-30-B3.20
9)Lifting dirt screw motor power: 2.2KW
10)Lifting dirt screw reducer model: NMRV110-60-B3.20
11)Scraper drive motor power: 4KW
12)Scraper drive reducer model: NMRV130-60-V3.21
13) Scatter drum motor power: 2.2KW
14) Scatter drum reducer model: UDL-2.2-NMRV090-15-V3.14
1 $34,000 $34,000
5. High Speed Friction Washer (model#HXJ1000) 1) rotor rotary diameter: φ750㎜
2) rotor material: 45steel( parkerizing)
3) rotor rotating speed: 1080rpm
4) No. of rotor blade: 63 pcs
5) rotor blade material: 304
6) frame material: carbon steel
7) motor power: 45KW
1 $22,000 $22,000
6. De-watering Machine (model#TS1000) 1) rotor rotary diameter: φ750㎜
2) rotor material: 45steel( parkerizing)
3) rotor rotating speed: 1080rpm
4) No. of rotor blade: 63 pcs
5) rotor blade material: 304
5) frame material: carbon steel
6) motor power: 45KW
1 $22,000 $22,000
7. Thermal Dryer (model#RSJ) 1) pipe diameter: φ219㎜
2) blower power: 4KW
3) pipe material: stainless steel
4) heating power: 72KW
2 $5,500 $11,000
8. Cyclone Separator w/ Air Locker (model#FL800) 1) diameter: φ800㎜
2) material: 2mm Stainless steel
3) air locker motor power: 2.2KW
4) gear box model: NMRV090-30
5) rotary valve diameter: φ500㎜
6) air locker material: Stainless Steel
1 $3,500 $3,500
9. Transmit Silo (model#LC2000) 1) material: 2.5mm Stainless steel
2) diameter: φ2000㎜
3) volume: 10m3
4) mixing motor power: 4KW
5) mixer rotary speed: 4.5rpm
6) Frame material: Q235 weldment
1 $22,000 $22,000
10. Feeding Auger (model#LX-273) 1) screw material: 5mm stainless steel
2) screw diameter: φ273㎜
3) screw space: 185㎜
4) motor power: 4KW
5)Barrel diameter: φ273㎜
6)Barrel material: 3mm stainless steel
7)Auger barrel length: 3500mm
1 $5,000 $5,000
11. Force Feeder (model#WL)

12. Single Screw Extruder (model#SJ180)

13. Hydraulic Screen Changer (model#HW180)

Force Feeder
1) motor power: 7.5KW
2) reduction ratio: 1:10
3) material: 5mm stainless steel
4) screw compress rate: 35x
5) screw rotary speed: 145rpm
6) screw material: 5mm stainless steel
7) bleed pressure: 0.5Mpa
8) air consumption: 50L/min (if needed)

Single Screw Extruder
1) screw diameter: φ180㎜
2) L/D: 32:1
3) screw material: 38CrMoAlA
4) barrel material: 38CrMoAlA
5) hardness: 800~900HV
6) maximum rotating speed: 93rpm
7) main motor/blower power: 130 (direct current) /3KW
8) heating zone: 10 zones
9) machine itself heating power: 120KW
10) machine head heating power: 12KW

Hydraulic Screen Changer
1) screen changing form: dual plate type screen change
2) hydraulic station motor power: 2.2KW
3) plate material: 38CrMoAlA
4) heating power: 12KW

1 $65,000 $65,000
14. Water Ring Pelletizer (model#HP500)

15. Vibrating Screen (model#ZDS500)

Water Ring Pelletizer
1) motor power: 2.2KW
2) motor rotating speed: 0~2800rpm
3) timing method: frequency control
4) cutter number: 3 pieces
5)cutter blades: D2
6) bleed pressure: 0.5Mpa
7) air consumption: 1L/hr

Vibrating Screen
1) water tank material: 2mm stainless steel
2) water tank volume: 400L
3) frame material: carbon steel
4) screen diameter: φ2.5㎜
5) conveying distance: 2000mm
6) motor power: 0.2KW*2
7) motor rotating speed: 1450rpm
8) vibration force: 2.5KN
9) water usage: 6ton/hour(25℃)

1 $9,500 $9,500
16. Vertical Dewatering Machine (model#TS500) 1) motor power: 7.5KW
2) motor rotating speed: 1080rpm
3) rotor diameter: φ370mm
4) rotor material: stainless steel
5) blades number: 60pcs
6) blades material: stainless steel
1 $8,000 $8,000
17. Air Blower (model#FS) 1) blower power: 5.5KW
2) pipe diameter: φ159㎜
3) pipe material: stainless steel
4) pipe length: 22mm
1 $3,500 $3,500
18. Finished Product Silo (model#FS) 1) silo material: stainless steel
2) silo volume: 2m3
3) frame material: carbon steel
1 $3,000 $3,000
19. Electrical Control Panel 1) main circuit: button switch,circuit breaker,motor starters, AC contactors (manufactured by Siemens)
2) control loop part: micro-relay, (manufactured by Siemens)
3) power switch, (manufactured by Siemens)
4) PLC,converter, (manufactured by Siemens)
5) voltage, current meter (manufactured by Autonils, Korea & Eurotherm, UK respectively)
6) support materials, wiring terminals, rail, etc. (manufactured by WeiZhe,Taiwan)
2 $20,000 $40,000
20. Water Recycling / Filtration System (optional) Primary Filter
1) main motor power: 1.5KW
2) blower power: 0.55KW
3) screw diameter: φ245mm
4) screw material: stainless steel 304
5) screw rotating speed: 5.8rpm
6) filtering area: 2.5m2
7) filtering screen size: 80mesh
8) frame material: A3
9) water tank volume: 2m3
10) water tank material: carbon steel

Intermediate Pump
1) pump power: 3KW X4
2) flow rate: 20 m3/h

Air Floatation Pond
1) flotation motor power: 5.5KW
2) flow rate: 16 m3/h
3) Pressure: 0.4MPa
4) first scrapper power: 0.25KW
5) first scrapper speed: 1.6rpm
6) second scrapper power: 0.37KW
7) second scrapper speed: 2rpm
8) material: carbon steel w/ anti-corrosion paint

Clean Water Tank
1) volume: 17m3

Clean Water Pump
1) motor power: 4KW
2) flow rate: 20 m3/h 

1 $75,000 $75,000
Totals Installed Power (Washing Line): 648KW
Installed Power (Filtration): 33KW
Capacity: 400 – 500 KG/h
$361,000

 

Ordering

  1. Quotation is for FOB Port of Shanghai.
  2. Payment Terms: 30% of the total contract price as down payment (T/T). The balance 70% of total contract price should be paid upon picking up the goods (T/T).
  3. Delivery: 60-90 working days after receiving the down payment.
  4. Price Validity: Prices listed on this webpage are a close approximation only. Final contract value will be determined based on your specifications.
  5. Warranty: One Year
  6. Packing: Wooden Cases
  7. The spare parts are available upon request.

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