1000 KG/H PP PE Film Washing Line

This is our standard 1,000 KG/H PP PE film washing line.

PE Film Washing Line Diagram

1000-kgh-pp-pe-film-washing-line
[click to enlarge diagram]

Machinery List / Specifications / Quotation

Machine Description Specifications Qty (piece) Price (USD) Total (USD)
1. Belt Conveyor w/ Magnetic Drum (model#PS-L-800) 1) belt width: 800㎜
2) belt material: PVC (scrapper height: 50mm, space:500mm)
3) belt thickness: 5mm
4) belt perimeter: 13000mm
3) motor power: 3KW
4) reduction ratio: 1: 30
5) drive roll diameter: φ250㎜
6) belt linear velocity: 0.56m/s
1 $9,000 $9,000
2. Plastic Granulator (model#SWHB1000) 1) main motor power: 75KW
2) cutter head rotary diameter: φ630㎜
3) cutter head width: 960㎜
4) No. of rotating knife: 15pcs
5) No. Of static knife: 4pcs
6) cutter material: SKD11
7) cutter head rotating speed: 462rpm
8) cutter head material: 45 steel
9) screen hole: φ50㎜
10) open feeding hopper/ hydraulic screen way: mechanical type
11) Cover open motor power: 0.75KW
12) Screen change motor power: 0.37KW
1 $25,000 $25,000
3. Air Blower (model#FS) 1) blower power: 5.5KW
2) pipe diameter: φ159㎜
3) pipe material: stainless steel
4) pipe length: 22mm
1 $3,500 $3,500
4. Washing Tank (model#QXC1500) 1)Width inside: 1500㎜
2)Total length: 6000㎜
3)Material: 2.5mm stainless steel
4)Frame material: carbon steel
5)Bottom screw motor: 2.2KW
6)Bottom screw reducer model: NMRV130-60-B3.20
7)Discharge material screw motor: 4KW
8)Discharge material reducer model: NMRV130-30-B3.20
9)Lifting dirt screw motor power: 2.2KW
10)Lifting dirt screw reducer model: NMRV110-60-B3.20
11)Scraper drive motor power: 4KW
12)Scraper drive reducer model: NMRV130-60-V3.21
13) Scatter drum motor power: 2.2KW
14) Scatter drum reducer model: UDL-2.2-NMRV090-15-V3.14
1 $34,000 $34,000
5. High Speed Friction Washer (model#HXJ1000) 1) rotor rotary diameter: φ750㎜
2) rotor material: 45steel( parkerizing)
3) rotor rotating speed: 1080rpm
4) No. of rotor blade: 63 pcs
5) rotor blade material: 304
6) frame material: carbon steel
7) motor power: 45KW
1 $22,000 $22,000
6. De-watering Machine (model#TS1000) 1) rotor rotary diameter: φ750㎜
2) rotor material: 45steel( parkerizing)
3) rotor rotating speed: 1080rpm
4) No. of rotor blade: 63 pcs
5) rotor blade material: 304
5) frame material: carbon steel
6) motor power: 45KW
1 $22,000 $22,000
7. Thermal Dryer (model#RSJ) 1) pipe diameter: φ219㎜
2) blower power: 4KW
3) pipe material: stainless steel
4) heating power: 72KW
3 $5,500 $16,500
8. Cyclone Separator w/ Air Locker (model#FL800) 1) diameter: φ800㎜
2) material: 2mm Stainless steel
3) air locker motor power: 2.2KW
4) gear box model: NMRV090-30
5) rotary valve diameter: φ500㎜
6) air locker material: Stainless Steel
2 $3,500 $7,000
9. Transmit Silo (model#LC2000) 1) material: 2.5mm Stainless steel
2) diameter: φ2000㎜
3) volume: 10m3
4) mixing motor power: 4KW
5) mixer rotary speed: 4.5rpm
6) Frame material: Q235 weldment
2 $22,000 $44,000
10. Agglomerator (model#TLJ1000) 1) main motor power: 160KW
2) cutter head rotary diameter: 850mm
3) drum diameter: 900mm
4) rotary blades number: 4pcs
5) static blades number: 10pcs
6) blades material: SKD11
7) rotary speed: 780rpm
8) cutter head material: 45 steel

2 $22,000 $44,000
11. Vibrating Screen (model#ZDS600) 1) motor power: 0.2KW*2
2) motor rotating speed: 1450rpm
3) vibration force: 2.5KN
2 $7,000 $14,000
12. Air Blower (model#FS) 1) blower power: 5.5KW
2) pipe diameter: φ159㎜
3) pipe material: stainless steel

1 $3,500 $3,500
13. Feeding Auger (model#LX-273) 1) screw material: 5mm stainless steel
2) screw diameter: φ273㎜
3) screw space: 185㎜
4) motor power: 4KW
5)Barrel diameter: φ273㎜
6)Barrel material: 3mm stainless steel
7)Auger barrel length: 3500mm
2 $5,000 $10,000
14. Force Feeder (model#WL)

15. Double Screw Extruder (model#SHJ95)

16. Hydraulic Screen Changer (model#HW180)

Force Feeder
1) motor power: 7.5KW
2) reduction ratio: 1:10
3) material: 5mm stainless steel
4) screw compress rate: 35x
5) screw rotary speed: 145rpm
6) screw material: 5mm stainless steel
7) bleed pressure: 0.5Mpa
8) air consumption: 50L/min (if needed)

Double Screw Extruder
1) screw diameter: φ93㎜
2) L/D: 40:1
3) screw type: building block system
4) screw: screw mandrel material is 40CrNiMoA. Screw thread part is involute connects with mandrel with high strength, big loading and easy dismounting. Screw part material is high quality high speed tool steel W6MO5Cr4V2 with high temperature vacuum quenching heating treatment.
5) barrel: length=360mm/section, 10 sections total, material: 45 steel sheet alloy, barrel body is adopted cooling water
6) main motor power: 160 (D/C)
7) reduction ratio: 25:1
8) heating zone: 9 zones
9) heating power: 98KW (casting copper and aluminium heater)
10) machine head heating power: 7KW
11) timing way: direct current (EURO governor)

Hydraulic Screen Changer
1) screen changing form: dual plate type screen change
2) hydraulic station motor power: 2.2KW
3) plate material: 38CrMoAlA
4) heating power: 12KW

2 $90,000 $180,000
17. Water Ring Pelletizer (model#HP500)

18. Vibrating Screen (model#ZDS500)

Water Ring Pelletizer
1) motor power: 2.2KW
2) motor rotating speed: 0~2800rpm
3) timing method: frequency control
4) cutter number: 3 pieces
5)cutter blades: D2
6) bleed pressure: 0.5Mpa
7) air consumption: 1L/hr

Vibrating Screen
1) water tank material: 2mm stainless steel
2) water tank volume: 400L
3) frame material: carbon steel
4) screen diameter: φ2.5㎜
5) conveying distance: 2000mm
6) motor power: 0.2KW*2
7) motor rotating speed: 1450rpm
8) vibration force: 2.5KN
9) water usage: 6ton/hour(25℃)

2 $9,500 $19,000
19. Vertical Dewatering Machine (model#TS500) 1) motor power: 7.5KW
2) motor rotating speed: 1080rpm
3) rotor diameter: φ370mm
4) rotor material: stainless steel
5) blades number: 60pcs
6) blades material: stainless steel
2 $8,000 $16,000
20. Air Blower (model#FS) 1) blower power: 5.5KW
2) pipe diameter: φ159㎜
3) pipe material: stainless steel
4) pipe length: 22mm
2 $3,500 $7,000
21. Finished Product Silo (model#FS) 1) silo material: stainless steel
2) silo volume: 2m3
3) frame material: carbon steel
2 $3,000 $6,000
22. Electrical Control Panel 1) main circuit: button switch,circuit breaker,motor starters, AC contactors (manufactured by Siemens)
2) control loop part: micro-relay, (manufactured by Siemens)
3) power switch, (manufactured by Siemens)
4) PLC,converter, (manufactured by Siemens)
5) voltage, current meter (manufactured by Autonils, Korea & Eurotherm, UK respectively)
6) support materials, wiring terminals, rail, etc. (manufactured by WeiZhe,Taiwan)
4 $20,000 $80,000
23. Water Recycling / Filtration System (optional) Primary Filter
1) main motor power: 1.5KW
2) blower power: 0.55KW
3) screw diameter: φ245mm
4) screw material: stainless steel 304
5) screw rotating speed: 5.8rpm
6) filtering area: 2.5m2
7) filtering screen size: 80mesh
8) frame material: A3
9) water tank volume: 2m3
10) water tank material: carbon steel

Intermediate Pump
1) pump power: 3KW X4
2) flow rate: 20 m3/h

Air Floatation Pond
1) flotation motor power: 5.5KW
2) flow rate: 16 m3/h
3) Pressure: 0.4MPa
4) first scrapper power: 0.25KW
5) first scrapper speed: 1.6rpm
6) second scrapper power: 0.37KW
7) second scrapper speed: 2rpm
8) material: carbon steel w/ anti-corrosion paint

Clean Water Tank
1) volume: 17m3

Clean Water Pump
1) motor power: 4KW
2) flow rate: 20 m3/h 

1 $75,000 $75,000
Totals Installed Power (Washing Line): 1382.5KW
Installed Power (Filtration): 33KW
Capacity: 800 – 1,000 KG/h
$637,500

 

Ordering

  1. Quotation is for FOB Port of Shanghai.
  2. Payment Terms: 30% of the total contract price as down payment (T/T). The balance 70% of total contract price should be paid upon picking up the goods (T/T).
  3. Delivery: 60-90 working days after receiving the down payment.
  4. Price Validity: Prices listed on this webpage are a close approximation only. Final contract value will be determined based on your specifications.
  5. Warranty: One Year
  6. Packing: Wooden Cases
  7. The spare parts are available upon request.

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